Wood Gunwale Replacement for Composite Hulls. Stainless steel can be brittle and it is possible to break a bolt by over tightening the hardware. Carefully drill vertical holes through gunwales. Do the white lines (last photo) on the interior indicate that there are problems with the underlying kevlar? Whether you need a replacement for a damaged gunwale or youre simply looking to upgrade your canoe, we have what you need. The T-Formex Remake. If your canoes gunwale is damaged, you will need to replace it. One of the keys to effective, efficient paddling is the ability to anticipate how your boat will respond and to take advantage of that. REI return policy. Mark original rivet or screw locations on hull below gunwale. Withdraw the wax paper before tightening screws at ends. I'd be tempted to at least splice in a 11/2-2' section of the inwale to move the weak points away from each other to regain some strength and rapidity, the split section is already essentially scarfed for you. The painters allow you to tie off your canoe to shore as well as provide a means to retrieve your canoe in case of upset. Sold in pairs and includes black rivets. *C-clamps with round clamp surfaces can tend to walk off the gunwale as you tighten the clamps. We had a stupid accident yesterday- the front tie down rope was not tied and went under the tire of the truck. As you'll note below, the list of necessary and recommended materials is pretty short and easily acquired. The new gunwales were simple to install with stainless steel self-tapping screws. Canoes stored outdoors will naturally grey as they weather. Loose bow lines are a hazard. This will help eliminate or at least reduce the panic and over-reaction that might be experienced when the canoe is leaned. You will be doing one side at a time. To re-rail a 14' or shorter canoe you will need 15' gunwales, 15' or 16' canoes will require 17' gunwales, etc. The outwales and the inwales are sometimes the same, sometimes different, mostly square or rectangular in cross section. Place flat washer over end of rivet on inside of canoe and push washer flat against inside of hull. An interior patch with a single layer of 6 ounce/square yard plain weave S fiberglass made over Kevlar can be very cosmetically acceptable. Gunwales must be shipped to a U.S.A. Mad River dealer (NOT to a consumer) often with a canoe order only. Locate the marks defining seat locations, yoke/thwart, carry handles, etc. Unlike aluminum and plastic, white ash does not kink when it comes into contact with steel. The Northern White Ash is endemic to the Northeastern United States forests. At decks, mark point on the outside edge of the deck 1" from point where gunwale is inserted. Replace the kinked or scratched aluminum gunwales on your Kevlar/composite canoe with new, slip-on single piece rails. Do not use any type of abrasive cleanser as this can scratch or dull your hull finish. But what about that damaged hull? Experience Mad River Canoe. A canoe will typically need four pieces for complete restoration, less if lucky. Trim off the ends of the outwales, leaving about extension beyond end of hull. Remove the old gunwale by unscrewing the screws or bolts that hold it in place. Finally, give your new gunwales a finish sand and a couple of coats WATCO. Our Contour Seat was developed years ago for one such edition, and now is coveted by our competition. This should also free gunwales along hull. If using hardware insert bolts through rail and reinstall components. If youre in need of a mad river canoe gunwale replacement, youre in luck. This change was made to lighten the canoes and to enable improvements such as double bolting the yokes to prevent rotation. Cane seats are excellent and the wood has recent varnish. Place orders for replacement gunwales through your authorized Mad River dealer. If it beads up and runs off the surface, you're probably okay. you can restore the blonde finish . I think the hull damage is significant, not just gel coat. You can also use duct tape to help hold the gunwale down. Note which are outwales and which are inwales and mark accordingly with pencil on gunwale (marker will bleed into wood causing discoloration). After fastening the rivets or backing out screws, the gunwales can be removed. Double check measurement as this will be length you will cut new gunwales. Enjoy your time on the water, and be sure to paddle safely! One belly line fell loose on his way to the take out. It is recommended that you fully review the instructions before beginning the project so that you have a sense of what to expect and can judge whether you are comfortable with all the steps involved and have the necessary tools, etc. If you're comfortable with draw strokes, test your canoe by having both paddlers draw to same side to pull the canoe in that direction and then have paddles on opposite sides to see how quickly the canoe will rotate. Holding the rail in place over stem of canoe, trace contour of stem of canoe onto rail so that rail will conform to hull shape. To complete the drill, I used an oversize twist bit, a nail punch, and a hammer to press them through the rivet head. We would have to check on current prices. The new or original decks are then fastened with two screws after installation. $13.99. Some seem to be more solidly planted than others. Halpc, when I had my split and rotted gunwale damage detailed and videoed above, I too received here contradictory suggestions -- everything from replacing the entire gunwales, to scarfing in segments, to debates over different types of glues to infuse. Please specify model and hull fabrication material (Mad River) upon inquiry and/or order. The first thing you should do after completing the purchase of your canoe is to remove the poly bag containing the owners manual from the seat. If not drilled precisely on target the old holes will be enlarged and result in a loose gunwale installation. There are 80 screws that must be refastened to a 16-foot canoe. Mark center point on each new gunwale. I am a fan of gflex after my son and I were able to rescue a 1990 vintage Royalex ME which had about 25 bad cold cracks. newitem313117035 The aramid fibers are stronger than their bond to the resin so they don't usually break, just pull away. It is running fine again. Eds canoe sells 4' long kerfed ash gunwale splicing segments for $12 each (see link). If I get in the drivers seat and there are no bow lines visible, thats a clue. The kerf is a small extension that will cover the top of the hull laminate. Hook an S hook over hull at each end and put the ends of the outwale in the bottom curve. 8060405 Freedom Solo So yeah, I think Ill handing tying, untying, securing and checking all of the lines myself, undistracted. File the top edge of any rough spots. Mad River Wood Canoe Deck INFORMATION: That would not be that hard and would be infinitely easier and cheaper than rerailing the whole canoe. Once the gunwales are in place on the hull the new or original decks are fitted into place and secured with 2 screws. It's safest to install the grab loops before transporting your canoe. When you reach the deck, drive self-tapping screws at marks where deck overlaps gunwale. As far as that nasty ass crack in the hull I'd throw some Dynel mixed with G-Flex and resin mix to seal it up after cleaning it up best you can. That's the kind of sense that makes the Mad River Rabbit a Confident Bunny.. See where the adventure will take you! Old Town, Mad River, Pelican and More. It is not an effective protection for gunwales. In 1985, a new lighter rounded profile was introduced and all replacement gunwales are rounded. Cut off stray fiberglass or Kevlar threads. Mad River Canoe recommends that upon receiving your canoe, you apply another coat yourself. Instructions are in the manual. I'm sure it's the same. This will help seal the exposed wood inside the gunwale. In a way you are lucky. Mad River vinyl gunwales include an L-shaped aluminum insert to provide strength and structure to the rail, as well as pre-bent curves for most canoes to fit comfortably. If you want to restore the black finish, lightly sand the area with fine grit sandpaper and paint with a flat black enamel. Use existing hardware. Wood Gunwales have replaced Composite Hulls in the field. If the authorized Mad River Canoe dealer's inspection indicates a defect that is attributable to materials or workmanship, Confluence Outdoor will repair or replace your Mad River Canoe . Measure and diagram; place your tape on the stem and swing left then right, drawing an imaginary isosceles triangle. We have a few different vinyl decks in stock ranging from $19.95 to $34.95 each. It's also good stuff to use on your car interior, tires, etc. It is best to cut conservatively and hand shape with file or sandpaper to achieve best results. decks and any other replacement parts for Curtis and Mad River Canoes as well as all current Hemlock Models. The owner had paddled that canoe once. I think I might call my auto insurer and see if they can help put the old girl in the canoe hospital. Mad River Canoe recommends that upon receiving your canoe, you apply another coat yourself. For more Info see: We stock full-length wood and aluminum canoe gunwales from Bell, Mad River and Old Town, plus hard to find stainless hardware. Quick view. Ed's sells replacement wood. (If you are short-splicing the installation, let the cut ends of the inwales float inside the canoe. If you are performing a complete re-rail with new decks: The inwale will need to be trimmed to fit inside end of canoe. The majority of canoe hull construction has been done with synthetic materials such as aluminum and vinyl. I recently replaced a set of Gunnels on a MR tandem. The rails, seats, yokes, carry handles, and thwarts of a canoe are all native Vermont straight-grained ash. Mad River Gunwale Repair Guide Specify what rail you need (kerfed outwale or standard or slotted inwale) and the overall length of your canoe. If your canoe is in need of new gunwales, youre in luck. Varnish is a brittle top coat protection that will be broken down as the gunwale flexs under normal use. Ideally, decks will fit snugly against junction of inwales at stem of canoe. Make sure that both gunwales include an internal L shaped aluminum insert. You will have to remove gel coat to determine the full extent of the damage. If it soaks right in, they need oil. If your boat is starting to show its age, one of the best ways to give it new life is to replace the vinyl gunwale. In the late 1990s Mad River switched from hardware to 3/16. Confirm that gunwales are firmly seated against top of canoe hull. Repeat on other side of deck. It went under a rear tire. Most of the more complex steps occur at the ends of the canoe, from fitting the inwales (inside gunwales) to the stem of the boat and the decks. Run tape measure along top edge of hull following outside surface of hull. Gary's Outdoor Wanderings2: PADDLING THE ESQUIF CHAMPLAIN . The wood gunwales on my recently acquired 1988 kevlar Mad River Malecite were damaged in the resulting quasi explosion. . With pencil mark screw locations on inwale at center. Make sure you have an approved PFD for each paddler/passenger and that everyone wears their PFD. Allow 5 to 10 minutes for oil to be absorbed into wood. Test fit decks by sliding into ends with sides of deck keying around rounded taper of inwales. 8060402 Explorer 16 Royalex - Discontinued! Each time, I should note, when folks were hurrying, rushing and/or distracted. This will give you not only an idea of how quickly you can turn the boat in this fashion but also a good sense of the hull's resistance to roll with both paddlers working on the same outside side of the hull. Then lean the hull towards the paddles. Add to cart$1349.95. Gunwale Guard (if your canoe has wood gunwales): Gunwale Guard is a resinated oil that soaks into the grain of the wood, providing a deep layer of protection against moisture. Continue the progression until you don't feel comfortable and then ease your grip on the paddles and see if the canoe is at the point where it wants to recover upright or to capsize. Insert 1 screws in first two locations and secure. You may prefer to make a complete changeover even if some of the original hardware is usable. If re-rail requires removal of existing gunwales follow steps below: Mark placement of seats, thwarts, and yokes on side of canoe hull with marker. To attach the gunwales, you will need to go a little longer than the length of the canoe. Treat underside of decks with Gunwale Guard and allow to dry before commencing installation. Move towards each end spacing marks 6 apart along the length of the rail. Vinyl gunwale replacement starts with marking on the inside of the hull of the original locations for seats, yoke, thwart, carry handle, etc. That may also present aesthetic issues, Ive seen the effects of friends driving over a loose bowline thrice. Mad River has been building canoes for over 30 years and many changes and improvements have been made during that time. The wood gunwales of your Mad River Canoe were treated at the factory with three coats of Gunwale Guard preservative. If slightly too long, file down ends to achieve fit and glue. Tempting as a quick and dirty repair might be, I would scarf in a new segment of inwale and outwale. While the instructions may specify specific drill bits, please be aware that other sizes may in fact be necessary as needed. 8060229: 19 foot Wood Gunwale, Kerfed Outwale for Compositeup to 18.5': $144.59 I had sanded and oiled them with Watco right after buying the boat. They can be merely ornamental or can be used to tie in gear or be used to set the canoe up as a hunting blind. Given the raggedness of one across the grain break the pieces might be difficult to seat together well married, and Im not sure how epoxying would best be approached. Id patch with S-glass, covered with release treated peel ply, both inside and out. Using 11/64" tapered bit and countersink, drill holes for deck screws at marks. If your canoe is constantly exposed to salt water, over time some corrosion can occur. Use this link for all other Wooden Canoe Parts. So, if youre looking for a durable, long-lasting replacement for your mad river canoe, look no further than Canoe Country Outfitters. Wood gunwales and deck-plates provide the perfect accent to carbon or Kevlar canoes. Our gunwale replacements are made from high-quality materials and are designed to withstand the rigors of canoeing. 2. Mad River Canoe stocks decks for current canoe models and those that have been discontinued for more than three years. Oil has been used for protection on our ash gunwales since the 1970s. 2021 Prices for Wood Gunwales by part number. Every canoe repair will go more smoothly on a clean boat. Depending on model of canoe and date of manufacture, decks may be glued to gunwales or released when screws are removed. Canoe will become flexible once seats and thwarts or yokes are removed. For a better experience, please enable JavaScript in your browser before proceeding. Wipe off marks on hull used to locate seats and hardware. Drill from outside hull positioning end of drill bit in center of rivet head. If this is not practical, the serial number on your canoe will be helpful. The factory with three coats of gunwale Guard and allow to dry before commencing installation outside surface of.. $ 12 each ( see link ) introduced and all replacement gunwales through your authorized Mad canoe. Will have to remove gel coat to determine the full extent of the outwales, leaving extension. Using hardware insert bolts through rail and reinstall components the field with the underlying kevlar on... 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