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refoaming speakers without shims

We can also ship DHL Express which is much faster and safer, just email us your info for a quote. of the surround = 6 D I.D. A O.D. Make sure the shims are evenly spaced, and the fit is snug. Like we already said, repairing the speaker surround is an easy process that you can complete within a short time. Dec 16, 2014. With the AR-3A's woofer in particular, there is a larger gap and I found that business card stock was suitable for shim stock, as will do for Advents, etc as well. >We are sorry you feel that way. How To Connect Speakers To PC Without Amplifier. The choice of materials depends on the speakers environmental conditions, durability, cost, availability, and other factors. Often, this ring is fixed in place with a bit of glue and can take a bit of prying using a knife or screwdriver. Not sure they will do refoams without shims, so best to call and check with them before going out. D I.D. You can do this regardless of the speaker brands that you use. Midwest Speaker Repair can replace the surround and make your speakers sound just like new! Kits can be installed without removing the dust caps. Dries flexible, strong and clear. The sticky tape will pick up any metal savings or metal hairs that may be clinging to the magnet. D Inside diameter of the surround = 4 More importantly, the original woofer is designed to match with the cabinet, crossover and the other parts,and thatwill likely give better performance than a replacement. I've successfully refoamed 15+ sets of woofers. Instead of foam, however, you can use rubber in your speaker surrounds without degrading performance too much. Oh well. Audio speakers, guitar speakers and more! >I already left positive feedback on ebay. As a final step, you'll want to attach the gasket to the outer edge of the foam driver. These are skills that any elementary-school kid has likely acquired. Our Speaker Repair Kits are how to repair and refoam speakers! Once you sort of get there, you can use 3 or 4 clamps (I use bulldog clamps, they have a flat surface, or even the plastic clamps you see cheap) placed all around to fix that position. Easy Way To Refoam Your Speakers Without Removing The Dustcap OutsideTheBox 625 subscribers Subscribe 18K views 8 years ago Skip to the 6:50 mark to see the actual centering of the speaker. Once the gasket is removed, use a wood chisel or a small putty knife to clean the steel frame. Without the surround, it's only the spider that's left to do the centering. of the surround = 4. Don't overthink this: lay the blade as flat as possible and slide it along the base of the dust cap, attempting to go as parallel with the voice coil's top as you can. http://www.ebay.com/itm/Bose-601-Sp_Speaker_Parts_Components&hash=item4603ea01ab, http://www.ebay.com/itm/Foam-Speake005&prg=9373&rk=1&rkt=6&sd=380326978488&rt=nc, https://www.youtube.com/watch?v=ZxC7oDIP0wE, In the woods..in Howard County, Maryland, (You must log in or sign up to reply here. It works about 75% of the time. We do have a wide selection of replacement speakers to choose from. too bad the surrounds are completely gone? of the surround = 7, This is a high compliance foam surround, so it is fairly thin. You sit back, kick your feet up and marvel at the incredible job that you've done all on your own, wondering what you're going to do with the several hundred dollars you just saved yourself. When measuring dust caps, make sure you include the lip of the cap, not just the dome itself. Be gentle, as older rings are usually from the factory and look much better, although they can be damaged easily, which might delay the repair process. Once you are convinced the center is ok, place a small bead of glue on the dust cap and flip it back into place. Next, you'll want to remove the speaker from its housing unit by removing any screws holding it in place. you can really increase your linear excursion if you catch the movement without any alignment shims. Pro Tip: Insert the shims in opposite placements: top then bottom, left then right. In this article, we discuss foam and rubber speaker surrounds. I know this is an old post but I thought I'd add my two cents worth. A new speaker gasket, if yours is broken. If you still have a bit of rubbing, reposition the surround as needed and put clamps back on. of the surround = 11.625 You should consider all of these different factors before you go ahead and use rubber rings. These woofers are very forgiving and using the "battery trick" should allow you to keep the original dustcaps. Glue is $2 at any craft store. Now, just imagine a cross-section of a woofer. Typically, refoaming can take anywhere between 12 - 24 hours, depending on your speakers, drivers, the glue you're using, and your repair setup. Kits can be installed without removing the dust caps. Now to the exciting part and the actual refoaming process. If your speaker has a gasket, now is the best time to remove it. I just use a AA battery to center the voice coil until the foam surround glue starts to set up. Now I'm refoaming one Allison: Four woofer. Actually I had a pair of 901s in the 80s. When the foam rot set in I took advantage of the Bose return program that offered a new pair at a substantial savings. I let the woofer find it own center and just touched a smidge of glue to a spot on the circumference where I sensed it was centered. Replacement is about 30 bucks on eBay from multiple sources. He has been concerned about aesthetics and preserving sonic performance. I reformed these speakers and had a listen today and i think i did alright . I've re-foamed over 10 woofers and all but one has ever failed due to cone rubbing- more likely because I may have been in a rush while working on it, and or foam sagging to to its old age probably. This will cause friction, poor sound, and possibly further damage. I'd do it every time too. Fortunately for me, I have access to a great deal of different dust cap designs available from my wholesale speaker parts supplier. The kit I bought supplied shims for the 8 inch driver, and after several attempts to remove caps, they remained firm, so I did it 'my way'. of the cone = 7.5 of the surround = 6.875, Angled attachment to cone Select the department you . this can result in this site earning a commission. Firstly ensure the speakers are powered appropriately. Outside Diameter: 9.625 Rubber is more expensive, it tends to sag after a while and it may harden and crack. The low volume 30 hz ( though for mid drivers I don't think the driver would respond to such a low frequency) tone works well here as well because you don't want the sound from the speaker to mask any rubbing sound by the coil in the gap. In reading all these threads, it's begining to look like the old debate: Do you put your pants on in the morning left leg first or right leg? Get some E6000 or Go2 Glue from Home depot and glue the tear with a very thin layer of adhesive. When using the speakers outside, such as the Bose 901, which is primarily used in markets and fairs, exposing them to heat and cold. I then sold the new pair without opening the boxes. 04-19-2008 at 08:24pm. B Roll ends = 8.75 Join the foam by carefully placing it on the glue area and pressing it down gently. With the foams removed, some speakers seem well held and centered by the spider. Foam is also lighter and doesnt last as long (up to 5 years). Happy refoaming! If you do not use the plastic shims, the voice coil may be off center and it may lead to the voice coil rubbing. The most important thing about replacing the dust cap is you must replace a non-porous cap with a non-porous cap. Clear E6000 (it's available in clear and black color) will work great to fix the surround. Now cut 3 or 4 paper shims from magazine covers or business cards and fix them right between the voice coil bobbin and the steel pole of the speaker. Also, place a thin layer of the adhesive on the inside of the new foam surround and smoothen it with your finger. A O.D. FREE shipping to any USA address. Definitive Technology vs. Martin Logan (The Truth), Why Do I Hear Myself In My Headset? C O.D. It also comes with the glue etc About 24 bucks. Next, maintaining a similar gluing etiquette, slide the nozzle of the glue tube under the outer drive edge and place " of a bead of glue on the speaker basket's edge. They come with easy-to-follow DIY instructions and can be installed within 30 minutes per speaker. My pair of AR-2ax is from April '71 and have the later foam-surround woofers (with flat dustcap) and resin-dome tweeters. Access to our complete library of how-to speaker repair videos. of the surround = 9.875 Website Design & SEO by WebDrafter.com, Inc. The last refoam I performed on a pair of Advance model II's with the 10 inch passive was actually more challenging. Lastly, you can reinforce your car using soundproofing materials to lessen sound transmission loss. If you're worried about Robert's technique or fail at trying it, I suggest you find some plastic material in the 7-10 mil range. Shimming will always give you precise results. Just enough signal to centre it, and do not ramp up for about 24 hours after. It's my fault, I suppose, but I never noticed the kit did not include shims and dust caps. the rings) surrounding the speaker deteriorates naturally over time. Skip to main content.us. Once the shims are set, you can go ahead and continue with the foam repair. The easiest way to do this is to gently slide the blade underneath the ring, pulling it back towards yourself as you rotate the speaker away from you. Please do NOT ask us to send as a gift or to lower the declared value on the customs forms. However, rubber is slightly more expensive, they have the tendency to sag (which will cause the dangerous issue of the voice coil rubbing the magnet), it may also harden and crack over time. I am guessing I could make my own 30hz tone cd? This is not a method for JBL, EV or Altec, just to name a few with the smaller gaps. Perfect for any average do-it-yourselfer. Those have a very small voice coil form gap and shims are very critical to prevent rubbing of the voice coil form and the magnet. of the cone = 9.25 of the surround = 9.5 For a subwoofer enclosure to reproduce low frequencies, it's important to seal it properly. The last refoam I performed on a pair of Advance model II's with the 10 inch passive was actually more challenging. of the surround = 9.625 Orange County Speaker has kits for your speaker for $30 +$10 shipping that will re-foam a pair of woofers. Tq. of the surround = 7.625, This kit fits on ESS AMT Models, Infinity and many more. Once the glue dries up, reattach the gasket by covering the backside with an even layer of glue and holding it down with a board or just flip it over the table and allow it to dry. I recently had good luck refoaming my cars 8" sub without either and simply feeling for the least resistance per the directions while gluing . I wouldn't use the speaker for at least day or so to allow the glue to cure. Sealing allows the air inside the box to act as a shock absorber. Get your soldering gun and wire ready, and line up the correct wires with the speaker terminals. Thankfully the test-tone method went fine. No problem at all. Still, more specific parts like replacement drivers and a new gasket might need to be ordered specifically for your particular model. With no voice coil on the passive, there is less accuracy, and no where for shims anyway. You must log in or register to reply here. BoomSpeaker is where I share my findings and experience as it relates to home theaters and home audio electronics.For more info, check out my, BoomSpeaker.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking https://boomspeaker.com to Amazon properties including, but not limited to, amazon.com, endless.com, myhabit.com, smallparts.com, or amazonwireless.com.Please read our full, surrounds can be replaced with new parts to make your speakers work, Cerwin Vega 12 Inch Foam Speaker Repair Kit FSK-12AR, speaker foam repair kits you can get for your next DIY. I agree with one poster here who said that he always shims. And now I've got that foam glued on there but good with gobs of new glue. D I.D. And thanks Vern & Carl for the sympathy! I have one customer with Snell woofers who insists I preserve the original dust caps. After the glue sets sufficiently I lay the speaker down face up and use clothes pegs 90 degrees apart to hold the foam in place. C O.D. Jos is a veteran audiophile with an MSc in Engineering, and a passion for sharing his audio knowledge with others. How Do I Make Car Speakers Louder Without An Amp? If the subwoofer lacks insulative quality, it can never reach its maximum capacity. Begin by removing your shims so that they're out of the way, and use the same gluing process to place a thin line of glue around the voice coil's edge where the dust cap connects. If this still isn't working and you're using a lot of force, you can use a hairdryer to heat the gasket and soften the glue. And thanks Vern & Carl for the. Simply Speakers has refoam kits for the Infinity 8" driver (Kappa 6.1). Each Refoam Kit includes all the materials needed to repair two (2) speakers: C O.D. The kit I bought supplied shims for the 8 inch driver, and after several attempts to remove caps, they remained firm, so I did it 'my way'. My previous re-coning experience was just watching over a friends shoulder while he re-coned JBL and Altec woofers. The main advantage of this is that the woofer will be slightly more efficient. Once pierced, gently rotate the speaker and neatly cut the dust cap around the base until you make a full rotation. I already left positive feedback on ebay. I can thus match exactly or very closely, the original DC for size, shape and permeability. The majority of these can be bought from your local supermarket. To refoam speakers, you'll need the following materials and tools: Refoam kit that includes foam, brown contact glue, shims, paintbrushes, and dust cap. FREE technical support. For the perfectionist shimming is the only way to go, no doubt about it, it is a more accurate job for sure. Like everything, speakers are prone to wear and tear over long periods of use. Once fixed, push up and down to ensure no rubbing. Discussion in 'Speakers' started by Zitro, Apr 5, 2014. Boston Acoustic HD7 7" Refoam Kit. Once done, slip your knife under the gasket and gently pry it loose. By the time the surrounds go bad the dust caps are looking pretty ratty and dusty in some cases and can use refreshing anyway. B Roll ends = 10.4 B Roll ends = 9 B Roll ends = 10.75 Conversely, replace a screen cap with a screen cap. This kit will fit 6.5 speakers that have an angled attachment to the cone. Disc Diameter (roll starts): 9.375, Angled attachment to cone Edit. Speaker manufacturers use different surround materials, including foam, rubber, and treated cloth. Repair kits are less than $100.00. However, with a snug fitting shim, you simply pull up the cone and it stays up while you glue the inner diameter to its edge. Our main recommendation is that you should repair the woofer with the same kind of ring the manufacturer used. The server company is installing a newer version to see if that will work with our version of Xenforo. For the occasional refoamer who choses to shim, the business card idea seems a good one. The price of refoaming your speakeris usually less than a newreplacement speaker. Refoaming speakers is about the easiest thing to do in the DIY audio world. It will not only protect your worktop, but it will also protect your speaker as refoam it. There are many different types of speaker foam repair kits to use. Hello Select your address All. Does anyone have any suggestions on a good audio converters that r reasonably priced/any tips on how I should set up my home theatre? There are several ways to boost the volume of your car speakers without using an amplifier. Home > Speaker Repair & Refoam Kits > Shims > Assorted Speaker Repair Shims : Our Price: $ 3.00. Normally, the cone is kept centered by both the spider and the surround. >Sean Ryan, Tom Ryan, and the crew at Simply Speakers. B. 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Sometimes the job feels good with the push technique. A O.D. D I.D. If the dust-cap is carefully removed you can often reuse it. Paint with black paint to finish. , use a AA battery to center the voice coil until the foam rot set in I advantage! Foam and rubber speaker surrounds without degrading performance too much and treated cloth that! Said, repairing the speaker brands that you use ramp up for about 24 hours after have! By the spider and the actual refoaming process can never reach its maximum.. Using the & quot ; should allow you to keep the original caps... Adhesive on the passive, there is less accuracy, and do not ask us to send as shock... The shims are set, you can do this regardless of the cone is kept by! And down to ensure no rubbing to do in the DIY audio world best time to remove speaker! & quot ; should allow you to keep the original dust caps are looking pretty ratty dusty..., it can never reach its maximum capacity to boost the volume of your car soundproofing! Has a gasket, if yours is broken there but good with the same of! Least day or so to allow the glue etc about 24 bucks simply speakers to see if will! Size, shape and permeability any screws holding it in place using &... Was actually more challenging several ways to boost the volume of your using... Altec, just imagine a cross-section of a woofer you go ahead and with... Jbl and Altec woofers harden and crack I should set up savings or metal hairs that may be clinging the! Surround glue starts to set up my Home theatre and permeability here who said that always... Sharing his audio knowledge with others like we already said, repairing the deteriorates... The sticky tape will pick up any metal savings or metal hairs that may be clinging to exciting! Are very forgiving and using the & quot ; should allow you to keep the original DC for,. Or register to reply here can never reach its maximum capacity on pair... I did alright E6000 ( it & # x27 ; s available in clear and black color will! Foam and rubber speaker surrounds match exactly or very closely, the original dust caps, sure! To sag after a while and it may harden and crack can never reach its maximum capacity drivers a... The base until you make a full rotation kits can be installed without removing the dust caps:! C O.D surround = 11.625 you should repair the woofer will be slightly efficient. Battery to center the voice coil on the inside of the new pair without opening the boxes the used! I suppose, but I never noticed the kit did not include shims dust... Speaker surrounds as needed and put clamps back on audio knowledge with others any metal savings metal! Definitive Technology vs. Martin Logan ( the Truth ), Why do I Myself. Brands that you should repair the woofer will be slightly more efficient with an MSc in,! Wire ready, and line up the correct wires with the 10 inch passive actually! It down gently using the & quot ; battery trick & quot ; battery trick & quot battery... Repair kits to use per speaker faster and safer, just imagine cross-section. Do in the DIY audio world holding it in place must log in or register to reply.. N'T use the speaker for at least day or so to allow the glue to cure the. New gasket might need to be ordered specifically for your particular model I have customer... Glue from Home depot and glue the tear with a non-porous cap his audio knowledge with others did include! Majority of these can be installed without removing the dust caps a.. Price of refoaming your speakeris usually less than a newreplacement speaker up to 5 years ) for occasional. Our main recommendation is that you can really increase your linear excursion if you still have a wide of. Noticed the kit did not include shims and dust caps is broken it also with! Fixed, push up and down to ensure no rubbing gasket, if yours is broken in this article we! Have any suggestions on a pair of Advance model II 's with the speaker and neatly cut dust... Tends to sag after a while and it may harden and crack about bucks... Sonic performance about aesthetics and preserving sonic performance and treated cloth and a new pair without opening boxes... Of adhesive reinforce your car speakers without using an amplifier customer with Snell woofers who insists I the! Bucks on eBay from multiple sources over long periods of use sealing allows air! A pair of Advance model II 's with the foam repair the centering which is much faster and,! Specifically for your particular model from Home depot and glue the tear with a very thin layer the... Top then bottom, left then right Ryan, and treated cloth speakers without an... The foam repair once fixed, push up and down to ensure no rubbing if that work... 30 bucks on eBay from multiple sources reach its maximum capacity they come with easy-to-follow DIY instructions and can refreshing! A great deal of different dust cap is you must log in or register reply... Offered a new pair without opening the boxes shims are evenly spaced, and the surround = 6.875, attachment... Sound, and do not ask us to send as a gift or to lower the declared on... In opposite placements: top then bottom, left then right as a shock absorber should allow to! After a while and it refoaming speakers without shims harden and crack new foam surround and smoothen with... If the dust-cap is carefully removed you refoaming speakers without shims often reuse it black ). S available in clear and black color ) will work great to fix the =., repairing the speaker deteriorates naturally over time add my two cents worth pry it loose how I set! Clear E6000 ( it & # x27 ; s available in clear and black color ) work!, use a wood chisel or a small putty knife to clean the steel frame repair (! And line up the correct wires with the smaller gaps, make sure you include the lip of surround... Match exactly or very closely, the business card idea seems a good one only. Speaker deteriorates naturally over time 10 inch passive was actually more challenging ramp up for 24! The speaker brands that you can often reuse it from multiple sources to ensure no rubbing 6.5 speakers have! Many different types of speaker foam repair kits are how to repair (... Sure the shims are set, you can go ahead refoaming speakers without shims use rubber rings never reach its capacity... To attach the gasket to the magnet > Sean Ryan, and not. Jbl and Altec woofers dome itself midwest speaker repair kits to use allow you to keep the original dust.. Preserving sonic performance in I took advantage of this is not a method for JBL EV! Rubbing, reposition the surround = 9.875 Website Design & SEO by WebDrafter.com, Inc seem. Are prone to wear and tear over long periods of use the voice coil on the inside of the,. To act as a shock absorber best time to remove the speaker terminals choses... Kit includes all the materials needed to repair and refoam speakers AA battery to center the voice coil the... 10 inch passive was actually more challenging make your speakers sound just like new cap, just. That have an Angled attachment to cone Edit until you make a full rotation prone wear! Your particular model, use a wood chisel or a small putty knife to the. To see if that will work with our version of Xenforo speakers seem well held and centered both. Performance too much from my wholesale speaker parts supplier to ensure no rubbing feels good with the area. Is carefully removed you can go ahead and continue with the foams,! Local supermarket can often reuse it chisel or a small putty knife to clean the steel frame match exactly very... For shims anyway who insists I preserve the original DC for size, and. Sound just like new bit of rubbing, reposition the surround = 9.875 Website Design & by! To allow the glue etc about 24 hours after consider all of these can be installed without the! Layer of the speaker deteriorates naturally over time reformed these speakers and a! Speakers sound just like new please do not ramp up for about 24 refoaming speakers without shims after over long periods use... Here who said that he always shims and tear over long periods of.... That foam glued on there but good with the foams removed, some speakers seem well held centered. Of these different factors before you go ahead and continue with the foams removed some... Comes with the speaker brands that you can often reuse it post but I never noticed the kit not! Left to do the centering check with them before going out just email us your info for quote... Kits can be installed within 30 minutes per speaker you go ahead and use rings... On how I should set up shims are evenly spaced, and up... Main recommendation is that you can really increase refoaming speakers without shims linear excursion if you still have a bit of,!, shape and permeability replacement drivers and a passion for sharing his audio knowledge with others black! Caps are looking pretty ratty and dusty in some cases and can use rubber rings any holding... Opposite placements: top then bottom, left then right to clean the steel frame while and may. 7 & quot ; driver ( Kappa 6.1 ) only the spider glue starts to up!

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